Syllabus:
Syllabus for ITI Trade Plumber
Trade Type:
Trades Duration:
Trade Sector:
ITI trade Plumber is powered by NCVT. ITI trade Plumber is a job
oriented trade ITI trade Plumber is suitable for government job and private
job. This ITI trade Plumber is very powerful for self-empowerment. This ITI
trade Plumber is perfectly design to fulfill industrial requirement of Indian
Industries as well as International industries.
Plumber trade under CTS is one of the
popular courses delivered nationwide through network of ITIs. The course is of
one year (02 semester) duration. It mainly consists of Domain area and Core
area. In the Domain area (Trade Theory & Practical) impart professional - skills
and knowledge, while Core area (Workshop Calculation science, Engineering
Drawing and Employability Skills) imparts requisite core skills, knowledge and
life skills. After passing out of the training program, the trainee is awarded
National Trade Certificate (NTC) by NCVT which is recognized worldwide.
Plumber assembles, installs and
maintains sanitary fittings and fixtures, sewage and drainage systems, heating
and sanitary systems, gas and water pipe lines etc. Responsible for
installation, operation and repair of plumbing system used in housing,
commercial and institutional setups, drills passage holes in walls or floor of
premises and fixes necessary brackets, stands, holders etc., maintenance and
servicing of pipes and sanitary fixtures.
Plumber has a wide scope of
Employability ranging from self-employment, contractual employment to
Industrial jobs. On successful completion of this course, the candidates shall
be gainfully employed in the industries for following occupations:
·
Plumber, General
·
Plumber, Operations
·
Plumber, General-Installation and
Repair
·
Plumber, General Helper
·
Plumber, General Assistant
·
Plumber, Maintenance and Servicing
Assistant
·
Plumber, Maintenance and Servicing
·
Pipe Layer/Plumber Pipeline
·
Pipe Fitter
·
Plumbers and Pipe Fitters, Other
·
Plumber (Welder)/Plumbing (Sanitary
Fixtures) Fitter Assistant
·
Plumber (Welder) Assistant
·
Plumber (Pumps and E/M Mechanic)
JOB ROLE
Plumber, General; lays out, assembles, installs and maintains sanitary
fittings and fixtures, sewage and drainage systems, heating and sanitary
systems, gas and water pipe lines etc. Receives instructions from Sanitary
Engineer or Civil Engineer regarding lay out of pipes, gas or water mains,
position of fixtures and fittings, etc. Examines drawings or other
specifications regarding size and dimensions of area where sanitary fittings or
pipe are to be fitted or laid. Marks points at places to indicate position for
fixing brackets and laying pipes. Drills passage holes in walls or floor of
premises and fixes necessary brackets, stands, holders etc. to keep or hold
fittings and fixtures in position, using nuts, bolts, clamps etc. and tightens
them with hand tools. Cuts reams, threads and bends pipes as appropriate.
Ensures that pipe lines are laid properly by Pipe Fitter. Joins pipes with
sockets, Tees, elbow etc. or with molten lead or lead wool. Caulks joints
(operation of making joint seam tight to withstand pressure) and tests them for
leaks with pneumatic or hydraulic pressure. May repair and maintain sewerage
and pipe lines by replacing washers on leaky faucets, mending burst pipes,
opening clogged drains, etc. May do lead burning, dressing and bossing of lead
pipe and sheet lead, inlaying of wooden tanks, construction of septic tanks etc
Plumber, Operations; is responsible for operation of plumbing system used in
housing, commercial and institutional setups.
Plumber, General-Installation and
Repair; Plumber (General)-II is responsible
for installation and repair plumbing systems including those of advanced
sanitary fixtures as per manufacturer͛s specifications in housing, commercial
and institutional setups.
Plumber, General Helper; is responsible for helping Plumber (General) by carrying and
handling of tools and materials required in installation, minor repair and
maintenance of plumbing systems.
Plumber, General Assistant; is responsible for assistance in, preliminary installation and
minor repair work of basic plumbing systems in domestic, commercial and
institutional setups.
Plumber, Maintenance and Servicing Assistant; is responsible for
assistance in maintenance and servicing of pipes and sanitary fixtures in
housing, commercial and institutional setups.
Plumber, Maintenance and
Servicing; is responsible for assistance in
maintenance and servicing of pipes and sanitary fixtures in housing, commercial
and institutional setups.
Pipe Layer/Plumber Pipeline; Sewer Pipe Layer lays concrete, stone ware or clay pipes to
form sanitary drains and sewers. Receives instructions regarding size and type
of concrete, stone ware or clay pipe to be laid. Digs or gets earth dug along
marked lines using spade, picks etc. to make trenches for laying pipes. Levels
and smoothens bottom of trenches to proper gradient by scooping with shovels.
Receives pipes of required size lowered into trench manually or by pulley and
adjusts their position by hand or crow-bar for correct levelling and vertical
and horizontal alignment. Joints pipes together using appropriate couplings,
joints, rings etc. and closes joints by caulking with fibre and cement to
prevent leakage. Tests joints by hydraulic or pneumatic pressure after sealing.
Fills trench with earth to cover laid pipe and rams earth to avoid sinking.
Is designated as PIPE LAYER WATERMAINS or WATER MAINS FITTER if engaged in
laying cast iron or galvanized iron water pipe mains and in caulking their
joints with lead to prevent leakage. May lay pipe lines to provide water
connection to houses, sanitary sewers etc. May fix meters to stopcocks, remove
defects from pipe lines and replace defective ones.
Pipe Fitter; lays, repairs and maintains, pipes for supply of water, gas,
oil or steam in buildings, gardens, workshops, stores, ships etc., according to
drawings or instructions. Examines drawings and other specifications or
receives relevant instructions. Cuts passage holes for laying pipes in walls
and floors. Cuts reams, threads and bends pipes according to specifications.
Lays pipes in cut passage and assembles pipe sections with couplings, sockets,
Tee's elbows etc. Levels position of pipes using sprit level for gravitational
flow. Caulks joints, tests them for leakage with pneumatic or hydraulic
pressure and secures pipe line to structure with clamps, brackets, and hangers.
Fits water meters, taps etc. to pipe where necessary. Repairs and replaces
leaky pipe lines, taps and joints and provides connections to overhead water
tanks. Helps Plumber, General in fittings sanitary fittings to buildings. May
join pipe sections and fittings.
Plumbers and Pipe Fitters, Other; perform number of routine and low skilled tasks such as
assisting in laying pipes, making water tight joints, fitting sockets and
reducers, threading pipes with taps and dies, removing leakages, etc., and are
designated as Plumber Mate or Pipe Fitter Helper according to type of work
done.
Plumber (Welder)/Plumbing (Sanitary
Fixtures) Fitter Assistant; is responsible
for welding activities related to plumbing works in housing, commercial and
institutional setups.
Plumber (Welder) Assistant; is responsible for assistance in welding activities related to
plumbing works in housing, commercial and institutional setups.
Plumber (Pumps and
E/M Mechanic); is responsible for installation and
repair of Pumps and E/M equipment used for different plumbing applications of
housing, commercial and institutional Set ups.
·
Recognize & comply safe working
practices, environment regulation and housekeeping.
·
Plan and organize the work to make job
as per specification applying different types of basic fitting operation and
Check for dimensional accuracy. [Basic fitting operation – marking, Hacksawing,
Chiseling, Filing, Drilling, Taping and Grinding etc. Accur
·
Inner & Outer Thread cutting on
Metal & Studs and thread cutting on different types of pipes & fittings
accessories.
·
Join wood with carpenter’s tools
·
Cutting Pipes of Different Dia in
different angle and Joining of pipes by gas welding, Soldering and Brazing.
·
Make a Masonry brick wall and RCC
casting. Brick wall cutting for concealing pipe line.
·
Cutting and Bending of Pipes using
Plumber’s tools and equipments.
·
Join various type of PVC pipe by heat
process or Welding.
·
Make complete pipe line circuit with
different types of Joints and fixing Cocks & valve on Pipe line.
·
Cutting of Different Types of PVC Pipe,
joining and laying.
·
Perform Water analysis test, Water
Pressure test and Water distribution system by using Pipe line.
·
Aligning and laying of humed asbestos pipe
line of different dia and fitting & maintenance of drainage pipe line.
·
Installation and maintenance of
Electric different pump.
·
Join fittings for different purposes on
PVC pipe line.
·
Construction of inspection chamber,
manhole, gutter, septic tank, socket etc.
·
Testing for pipe line as per site
drainage pipe line layout.
·
Removal of leakage pipe line.
·
Installation, fixing & maintenance
of different valve & cock.
·
Installation & maintenance of water
metre and water supply for fixture.
·
Method of bending for different
materials & different pipe joint.
·
Fitting and maintenance of Fixture at
different place..
·
Fitting, fixing & laying
installation of hot & cold water pipe line and symboling.
·
Repairing & reconditioning of waste
pipe line.
·
Repairing & reconditioning,
scraping & painting of sanitary fittings pipe line.
During the one year duration a
candidate is trained on subjects Professional Skill, Professional Knowledge,
Engineering Drawing, Workshop Science & Calculation and Employability
Skills. In addition to this a candidate is entrusted to make/do project work
and Extra Curricular Activities to build up confidence. The practical skills
are imparted in simple to complex manner & simultaneously theory subject is
taught in the same fashion to apply cognitive knowledge while executing task.
The practical part starts with basic pipe work viz. cutting of pipes,
threading, joining, etc. and finally to fitting, fixing and laying of hot &
cold water pipe line, repairing and reconditioning of waste pipe line at the
end of the course. The broad components covered under Professional Skill
subject are as below:
1 st Semester - The practical part starts with basic fitting in the beginning and
the candidate imparted training on allied trades viz., carpenter, Welding (Gas
& Arc), Masonry which leads to multi-skilling. In the basic fitting the
skills imparted are marking, sawing, chipping, filing, measurement, soldering,
brazing, drilling, grinding and observation of all safety aspects is mandatory.
The accuracy achieved is of ±0.25 mm. The safety aspects covers components like
OSH&E, PPE, Fire extinguisher, First Aid etc. Cutting Pipes in different
angle. Joining of pipes of different diameter and angles by gas welding, thread
cutting on different types of pipes & fittings accessories. Making of brick
wall and RCC casting. Brick wall cutting for concealing pipe line. Bending of
Pipes, Making of pipe line circuit for water distribution, fixing Cocks &
valve, Water analysis test, Water Pressure test are being taught.
2 nd Semester - In this semester alignment and laying of humed asbestos
pipeline & maintenance of drainage pipe line. Installation and maintenance
of Electric pumps, Construction of inspection chamber, manhole, gutter, septic
tank, socket etc. Testing of drainage pipe , Removal of leakage pipe line,
Installation, fixing & maintenance of valve & cock, water meter,
Fixtures, hot & cold water pipe line, Repairing & reconditioning of
waste pipe line, Repairing & reconditioning, scraping & painting of
sanitary fittings are being taught in the practical.
Professional Knowledge subject is
simultaneously taught in the same fashion to apply cognitive knowledge while
executing task. In addition components like Physical properties of engineering
materials, different types of iron, properties and uses, Heat & Temperature
are also covered under theory part.
Total three projects need to be
completed by the candidates in a group. In addition to above components the
core skills components viz., Workshop calculation & science, Engineering
drawing, employability skills are also covered. These core skills are essential
skills which are necessary to perform the job in any given situation.
Minimum Qualification Eligibility:
|
S.No. |
Week No. / Chapter |
Topics |
Videos Link |
|
1 |
1
Week |
· Importance
of safety and general precautions required for the trade. |
https://www.youtube.com/watch?v=QI6mOu9OB3k&feature=youtu.be |
|
2 |
1
Week |
· Importance
of the trade. |
https://www.youtube.com/watch?v=-YCp-msm3oM&feature=youtu.be |
|
3 |
1
Week |
· Types
of work to be done by trainees in the institute. |
|
|
4 |
1
Week |
· Scope
of a plumbing work. |
https://www.youtube.com/watch?v=C7yOIsztTBc&feature=youtu.be |
|
5 |
1
Week |
· Types
of services have to plan. |
|
|
6 |
2
to 3 Week |
· Plumbers
common hand tools - names, description and material from which they are made. |
https://www.youtube.com/watch?v=GfNUaVFmxaY&feature=youtu.be |
|
7 |
2
to 3 Week |
· Plumbers
common hand tools - names, description and material from which they are made. |
https://www.youtube.com/watch?v=GfNUaVFmxaY&feature=youtu.be |
|
8 |
2
to 3 Week |
· Description,
types and uses of holding device , hammers & cold chisels, cutting tools. |
|
|
9 |
4
to 5 to 6 Week |
· Types
of files used commonly. |
|
|
10 |
4
to 5 to 6 Week |
· Marking
instruments and their use of simple drilling machine. |
|
|
11 |
4
to 5 to 6 Week |
· Method
of using drills. |
https://www.youtube.com/watch?v=5PxYXjdvYEw&feature=youtu.be |
|
12 |
4
to 5 to 6 Week |
· Description
of simple bench drilling Machine. |
https://www.youtube.com/watch?v=5PxYXjdvYEw&feature=youtu.be |
|
13 |
4
to 5 to 6 Week |
· Description
of Grinding and Chisel. |
https://www.youtube.com/watch?v=QMEiPdtES58&feature=youtu.be |
|
14 |
4
to 5 to 6 Week |
· Description
of different types of locking and fastening devices. |
|
|
15 |
7
Week |
· About
different types of pipes-GI, CI, DI, PVC/ CPVC, PPR, AC and HDPE etc. |
|
|
16 |
7
Week |
· About
different types of pipes-GI, CI, DI, PVC/ CPVC, PPR, AC and HDPE etc. |
https://www.youtube.com/watch?v=PyflDdp5vgE&feature=youtu.be |
|
17 |
7
Week |
· About
different types of pipes-GI, CI, DI, PVC/ CPVC, PPR, AC and HDPE etc. |
|
|
18 |
7
Week |
· About
different types of pipes-GI, CI, DI, PVC/ CPVC, PPR, AC and HDPE etc. |
|
|
19 |
7
Week |
· About
different types of pipes-GI, CI, DI, PVC/ CPVC, PPR, AC and HDPE etc. |
https://www.youtube.com/watch?v=HRZ_vWkC7i0&feature=youtu.be |
|
20 |
7
Week |
· About
different Types of Pipe Fittings: - Socket, Elbow, Tee, Union, Bend, Cap,
Plug, Cross, Ferrule etc. |
https://www.youtube.com/watch?v=i3I-tUOAlf4&feature=youtu.be |
|
21 |
7
Week |
· About
different types of Thread cutting. |
https://www.youtube.com/watch?v=L3Qxe6FPcug&feature=youtu.be |
|
22 |
8
to 9 Week |
· Description
and uses of Carpenters hand tools used for simple operations such as marking,
sawing, planning and making simple joints. |
https://www.youtube.com/watch?v=-ke2KUopsSI&feature=youtu.be |
|
23 |
8
to 9 Week |
· Common
types of wood- their description and use. |
|
|
24 |
8
to 9 Week |
· Purpose
of Gas welding Method of gas welding, |
https://www.youtube.com/watch?v=25yVX_q-0E8&feature=youtu.be |
|
25 |
8
to 9 Week |
· Safety
precautions to be observed -Methods of soldering and brazing -fluxes used
& Types of fluxes precautions to be observed. |
|
|
26 |
13
to 14 Week |
· Names
and description of Mason’s hand tools and their uses. |
https://www.youtube.com/watch?v=wuzQ8dsYJSw&feature=youtu.be |
|
27 |
13
to 14 Week |
· Method
of making holes in walls and floors. |
|
|
28 |
13
to 14 Week |
· Types
of tools used and various Processes. |
|
|
29 |
13
to 14 Week |
· Concept
of bricks, lime and cement. |
|
|
30 |
13
to 14 Week |
· Preparation
of mortars with various materials of varying composition. |
|
|
31 |
13
to 14 Week |
· Common
brick joints. |
|
|
32 |
13
to 14 Week |
· Description
of bonds. |
https://www.youtube.com/watch?v=TCnqDm5Oqrc&list=TLPQMDYwNDIwMjALUnZxgzbSpQ&index=4 |
|
33 |
13
to 14 Week |
· Scaffolding
&plastering. |
|
|
34 |
13
to 14 Week |
· Define
Plain cement concrete, RCC and its proportion, |
|
|
35 |
13
to 14 Week |
· Grades
of coarse aggregate and fine aggregate, |
|
|
36 |
13
to 14 Week |
· Knowledge
of waterproofing compound. |
|
|
37 |
13
to 14 Week |
· Knowledge
of Building Plan and Cross section of wall. |
|
|
38 |
13
to 14 Week |
· Identify
plumbing services required for each type of |
|
|
39 |
15
to 17 Week |
· Description
of plumber tools and Equipments- Ratchet brace, Threading die, Pipe wrench,
Sliding wrench, Spanner set, Chain Wrench etc. and their safety. |
|
|
40 |
15
to 17 Week |
· Care
& use of tools. |
|
|
41 |
15
to 17 Week |
· Pipes
different kinds |
https://www.youtube.com/watch?v=PyflDdp5vgE&feature=youtu.be |
|
42 |
15
to 17 Week |
· Method
of Pipe bending in different dia. |
https://www.youtube.com/watch?v=tYzqQEHMySw&feature=youtu.be |
|
43 |
15
to 17 Week |
· Plumbing
Symbols and Code for Tools & Materials on water line. |
|
|
44 |
18
Week |
· Equipments
and tools for hot gas welding and electric hot plate for PPR pipe joints. |
|
|
45 |
19
Week |
· Types
of fittings for different joints & different pipes.:- CI,HCI,AC,AC
Pressure, DI, GI Pipes. Joints:- Flange joint, Socket joint with lead,
Detachable joint, Socket & Spigot joints etc. |
|
|
46 |
19
Week |
· Description
of pipe fittings. Methods of joining and their uses. · Precautions to be
taken while fixing |
|
|
47 |
21
Week |
· Sorce
of water |
|
|
48 |
21
Week |
· Hard
& Soft water, temporary hardness & permanent hardness. |
|
|
49 |
21
Week |
· Impurities
of water – organic and inorganic impurities. |
|
|
50 |
21
Week |
· Water
purification stages and methods. |
|
|
51 |
21
Week |
· Static
water pressures and measurement of pressures. Bursting pressure, |
|
|
52 |
24
to 26 Week |
· Expansion
of water on freezing and heating. |
https://www.youtube.com/watch?v=m_sJVcyUP-Y&feature=youtu.be |
|
53 |
24
to 26 Week |
· Bernoullis
principles |
|
|
54 |
24
to 26 Week |
· Pascals
law. |
|
|
55 |
24
to 26 Week |
· Water
hammer in pipes. |
|
|
56 |
27
Week |
• Use
of hummed and asbestos pipes of different sizes. |
|
|
57 |
29
to 31 Week |
• Description
of Plumbers materials Lead, tin, Zinc, solder, copper, red lead etc. and
their uses. |
|
|
58 |
29
to 31 Week |
· Water
supply system of a small town. |
|
|
59 |
29
to 31 Week |
• Description
and types of pumps viz. suction pump, |
|
|
60 |
29
to 31 Week |
Centrifugal
pump etc. Contamination of water in a well. |
|
|
61 |
32
to 33 Week |
• Description
of pipe dies, their uses, care and precaution. |
|
|
62 |
32
to 33 Week |
• Metric
specification of various pipes. |
|
|
63 |
32
to 33 Week |
• Standard
pipe threads. |
|
|
64 |
32
to 33 Week |
• Method
employed for bending, Joining and fixing PVC pipe. |
|
|
65 |
32
to 33 Week |
• Joining
material for water and gas pipes. |
|
|
66 |
32
to 33 Week |
· Use
of blow lamp. |
|
|
67 |
34
Week |
• Inspection
chamber, septic tank, description of drains, cess pools, soak pits etc. |
|
|
68 |
34
Week |
• Types
of traps |
|
|
69 |
34
Week |
• layout
of drainage system |
|
|
70 |
35
Week |
• Method
of bending pipes by hot and cold process. |
https://www.youtube.com/watch?v=tYzqQEHMySw&feature=youtu.be |
|
71 |
35
Week |
• Method
of testing drainage lines |
|
|
72 |
36
Week |
• Method
of dismantling and renewal of the valves and pipes. Leaks in pipes and noises
in plumbing. |
|
|
73 |
36
Week |
• Installation
of water meters. Air lock in pipes and its removal. |
|
|
74 |
37
Week |
• Description
of cocks & valves-their types, materials & advantages for particular
work. |
|
|
75 |
37
Week |
• Description
of cocks & valves-their types, materials & advantages for particular
work. |
|
|
76 |
37
Week |
• Description
of cocks & valves-their types, materials & advantages for particular
work. |
|
|
77 |
37
Week |
• Description
of cocks & valves-their types, materials & advantages for particular
work. |
|
|
78 |
37
Week |
• Description
of cocks & valves-their types, materials & advantages for particular
work. |
|
|
79 |
38
to 40 Week |
• Erecting
rain water and drainage pipe system, |
|
|
80 |
38
to 40 Week |
• installation
of sanitary fitting s, inspection and testing of water supply system. |
|
|
81 |
38
to 40 Week |
• Pipe
alignment and slope. |
|
|
82 |
38
to 40 Week |
-Prevention
of water hammer. |
|
|
83 |
38
to 40 Week |
• Storage
tanks for general water supply propose. |
|
|
84 |
38
to 40 Week |
• Test
for water supply pipes. |
|
|
85 |
38
to 40 Week |
• Description
of sanitary fittings, |
|
|
86 |
41
to 42 Week |
•Method
of bending galvanizedm and other heavy pipes. |
|
|
87 |
43
to 44 Week |
•General
layout, one pipe system, specifications of Materials required. |
|
|
88 |
43
to 44 Week |
•Method
of testing leakage. Different types of traps, ventilation, antisyphonage and
sinks. |
|
|
89 |
43
to 44 Week |
About
Fire hydrants and their fittings. |
|
|
90 |
45
Week |
•Concept
of heat and Temperature. |
|
|
91 |
45
Week |
Method
of transmission of heat. |
|
|
92 |
45
Week |
•
Heating system by different thermal units. Domestic hot and cold water.
General layout, specification of materials required and Connection of pipes
to mains. Tracing leakage. |
https://www.youtube.com/watch?v=vvdquZTr_vM&feature=youtu.be |
|
93 |
45
Week |
•
Repairs to service main. Domestic boilers and Geysers. Method of ventilating
pipe. |
|
|
94 |
45
Week |
• Fixing
of solar water system. |
https://www.youtube.com/watch?v=JyyFf0l5x34&feature=youtu.be |
|
95 |
46
Week |
• Plumbing
and sanitary symbols and plumbing codes for all tools and materials |
|
|
96 |
47
Week |
Sensor
system for urinals and was basin, etc. |
|
|
97 |
47
Week |
Layout
of pipes as per drawing. Analysis quantity measurement and abstract rate of
plumbing and sanitary work. |
|
|
98 |
47
Week |
· Preparation
of bill of quantity |
|
|
99 |
Other
link Week |
Bathroom
ki complete pipe fitting kaise karen oh baby without diverter |
|
|
100 |
Other
link Week |
Carpenter
Hand Tools |
|
|
101 |
Other
link Week |
Cpvc
pipe fitting|kamod point kaise banaye|hand jet|jet spray kya hai |
|
|
102 |
Other
link Week |
Differences
Between PVC, CPVC, UPVC Pipe.. |
|
|
103 |
Other
link Week |
Drain
Construction Work- Slope, Steel details, Casting |
|
|
104 |
Other
link Week |
How
to easily bend hard copper pipe |
|
|
105 |
Other
link Week |
how
to hydro test pipe |
|
|
106 |
Other
link Week |
How
to install water meter |
|
|
107 |
Other
link Week |
Pipe
Fittings In Hindi - 11 Type of Pipe Fittings |
|
|
108 |
Other
link Week |
TRAPS
| TYPES OF TRAPS |
|
|
109 |
Other
link Week |
TYPES
OF THREADS || THREAD TERMS || ANGLE OF THREADS |
|
|
110 |
Other
link Week |
What
is tube bender and how does it work |
|
|
111 |
Other
link Week |
Demonstrate
drawing layout of drainage pipe line. |
|
|
112 |
Other
link Week |
Demo
differents cock and valve including materials. Empoy cocks and valves at
diffrent place |
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